Client

  • Xepa-Soul Pattinson

Location

  • Melaka, Malaysia

Core Capabilities

  • Project management
  • Specialist multi discipline engineering including process, mechanical, electrical, control, and automation engineering
  • 3D modelling
  • Commissioning
  • Good Manufacturing Practice (GMP) validation and compliance services
  • V-model engineering lifecycle analysis
  • Construction support

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Project Summary

Xepa is the leading manufacturer of off-patent pharmaceuticals in Malaysia. To cater for increased product demand, Xepa constructed a new multi-purpose pharmaceutical manufacturing facility and associated infrastructure. 

The Challenge

The project required process engineering and utility design expertise with a focus on lowering operating cost and footprint, while achieving certification for Good Manufacturing Practice (GMP). 

Synertec's Solution

Synertec was initially contracted to undertake a Front End Engineering Design (FEED) study, which then progressed to detailed design and validation work incorporating: 

  • Equipment selection including purified water system
  • Process flows
  • Personnel flows
  • Manufacturing facility layouts 
  • Wall and floor finishes and details
  • Environmental control, including heating, ventilation, air conditioning, chilled water, and extraction systems
  • Electrical design
  • Automation systems 
 

Synertec introduced innovative solutions for manufacturing processes and design layouts, which optimised space usage and decreased operating costs. Synertec also provided technical overview and support during construction.Â