Client
- Melbourne Water
Locations
- Melbourne
Core Capabilities
- Operational Technology engineering
- Detailed design
- Development and Integration
- Factory acceptance testing
- Site acceptance testing
- Commissioning
- Ongoing maintenance
- 24/7 support
- Compliance to ISO27001 Information Security Management System
Technologies
- PLC and HMI’s (Rockwell, Siemens, Emerson, B&R and others)
- RTU’s (Rockwell, Siemens, Kingfisher, Metasphere, Site Sentinel, Cambells Dataloggers and others)
- Ancillary devices (Protocol Converters, Industrial PC’s, Autodiallers and others)
- Industrial Networks (Layer 2 and Layer 3 Switches, Firewalls, Servers, Radio Networks Modems)
- Security Systems (BACID and CCTV)
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Project Summary
Under the current OTMPD contract with Melbourne Water, Synertec is responsible for maintenance and project delivery across Melbourne Water’s entire network of assets. These assets deliver 450 billion litres of water annually to customers, and treats 350 billion litres of sewage. The operational technology spans across 47 reservoirs, 14 water treatment plants and 12 pumping stations.
Synertec is contracted to deliver both maintenance and capital projects across all of Melbourne Water’s OT assets including:
- Brownfield and Greenfield Control Systems projects (PLC Renewals, OT Cabinet Replacements and Network Upgrades)
- Preventative, Corrective and Breakdown Maintenance Support including on call 24/7 support
- Control Optimisation Projects
- Operational SCADA support
Scope of Works
Through our team of project managers and over 130 engineers, Synertec manage and self-perform an 18 month rolling Program of Works including regular governance meetings and progress updates, monthly project forecast cost updates, monitoring project risks and management of break-in works. Where specialist roles are required, Synertec engage and manage sub-contractors under our contractor management framework.
Project Activities
- Functional Description Specifications/Control Narratives
- Detailed Site Surveys
- Network Logical Descriptions and Design
- Facilitate CHAZOP workshops
- I&E Design Drawings and Load Study Calculations
- Procurement of materials
- Management of subcontractors
- Asset Registration
- Software Development
- Inspection Test Plan (ITP) and Inspection Test Records (ITR’s) for quality assurance
- Commissioning and Cut-over Plan
- Site work-pack
- Panel/Switchboard FAT
- Software FAT
- Development of SWMS, JSA and Task Risk Assessments
- SAT and Commissioning Activities
- Post Commissioning Support
- On Call 24/7 Support
- O&M Manuals and Project As-Builds
